Design
Lean Transformation for a Boston D2C Cosmetics Startup
Overview
What this challenge is about.
Your task is to develop a comprehensive lean transformation plan for GlowUp Naturals' new in-house production facility. You must propose a cellular layout, implement kanban for material flow, design a visual management system, and outline a quality control process using poka-yoke. Success is defined by a detailed implementation roadmap with KPIs, a cost-benefit analysis, and a risk mitigation plan. Constraints include a budget of $500,000 for the transformation and a 6-month timeline.
The Brief
What you'll do, and what you'll demonstrate.
Design a lean manufacturing system for a new in-house production facility to reduce lead time by 30% and defects by 50% within six months.
Earning criteria — what you'll demonstrate
- Apply lean manufacturing principles (5S, value stream mapping, kanban) to a real production scenario
- Design a cellular layout to minimize waste and improve flow
- Develop a quality control system using poka-yoke and visual management
- Create an implementation plan with measurable KPIs and cost analysis
Program Fit
Where this fits in your program.
Sharpens the same skills your degree expects you to demonstrate.
Skills
Skills you'll demonstrate.
Each one shows up on your verified credential.
Careers
Roles this prepares you for.
Real titles. Real skill bridges. Pick the one closest to your trajectory.
Career mappings coming soon.